ABB CI545V01 通讯板卡

一、核心功能与技术规格

ABB CI545V01 是AC500系列PLC的通讯接口模块，专为工业自动化设计，支持多协议通信与高速数据处理。其技术特性如下：

通信接口与协议

多协议支持：兼容Ethernet、Modbus、Profibus DP等工业协议，支持光纤传输（155Mb/s）及冗余双网配置，适应复杂网络需求。

物理接口：提供以太网口、串行接口、CAN总线等，支持链型、星型及冗余环网拓扑。

处理性能与存储

处理器：32位ARM Cortex-A9双核架构，确保高效数据处理。

内存：128MB存储容量，支持大型程序及数据缓存。

I/O扩展能力

数字量：最大支持512个数字输入/输出点。

模拟量：最大支持256个模拟输入/输出点，适配高精度传感器。

环境适应性

工作温度：-25°C至+70°C，适应严苛工业环境。

供电：DC24V宽电压输入，支持冗余电源配置。

二、功能特点与优势

高可靠性设计

冗余支持：双Profibus DP总线、光纤环网冗余，确保通信不间断。

保护机制：过流、过温保护及数据备份功能，提升系统稳定性。

工业级防护

机械结构：IP30防护等级，波浪纹铝制机壳，抗电磁干扰（EMC认证）。

电气保护：4000V防雷、1.5A过流及600W浪涌保护。

灵活配置与诊断

状态监测：6个双色LED指示灯，实时显示电源、链路及故障状态。

编程支持：通过CoDeSys软件配置，支持自定义逻辑与算法。

三、典型应用场景

该模块广泛应用于数控机床、机器人、智能制造等需高速通信的自动化场景，具体案例包括：

运动控制

机器人系统：实现控制器与伺服驱动、传感器间实时数据交互，支持高精度运动控制。

过程监控

智能产线：采集温度、压力等模拟信号，通过以太网传输至监控系统，优化生产流程。

冗余网络

关键基础设施：如电力SCADA系统，利用光纤环网冗余确保通信可靠性。

四、市场支持与技术生态

供应链保障：

现货供应：厦门多家供应商提供全新原装现货，支持快速交付。

质保服务：12个月质保期，覆盖硬件故障与性能问题。

技术生态：

编程工具：兼容CoDeSys开发环境，支持IEC61131-3标准编程语言。

扩展能力：支持模块化扩展，可集成其他AC500系列I/O模块。

五、配置与诊断支持

配置流程：

通过拨码开关设置通信速率（自适应或固定速率）。

使用CoDeSys软件进行I/O映射与逻辑编程。

部署至控制柜，支持35mm DIN导轨安装。

故障诊断：

状态指示灯：快速定位电源、链路及I/O故障。

日志记录：支持历史数据回溯，辅助故障分析。

ABB CI545V01 communication board

1、 Core functions and technical specifications

ABB CI545V01 is a communication interface module for the AC500 series PLC, designed specifically for industrial automation, supporting multi protocol communication and high-speed data processing. Its technical characteristics are as follows:

Communication interface and protocol

Multi protocol support: Compatible with industrial protocols such as Ethernet, Modbus, Profibus DP, etc., supports fiber optic transmission (155Mb/s) and redundant dual network configuration, adapting to complex network requirements.

Physical interface: Provides Ethernet ports, serial interfaces, CAN buses, etc., supporting chain, star, and redundant ring network topologies.

Processing performance and storage

Processor: 32-bit ARM Cortex-A9 dual core architecture ensures efficient data processing.

Memory: 128MB storage capacity, supports large programs and data caching.

I/O expansion capability

Digital quantity: Supports a maximum of 512 digital input/output points.

Analog quantity: Supports up to 256 analog input/output points, compatible with high-precision sensors.

Environmental adaptability

Working temperature:- 25 ° C to+70 ° C, suitable for harsh industrial environments.

Power supply: DC24V wide voltage input, supporting redundant power supply configuration.

2、 Functional features and advantages

High reliability design

Redundancy support: Dual Profibus DP bus and fiber optic ring network redundancy ensure uninterrupted communication.

Protection mechanism: over-current, over temperature protection, and data backup function to enhance system stability.

Industrial grade protection

Mechanical structure: IP30 protection level, corrugated aluminum casing, anti electromagnetic interference (EMC certification).

Electrical protection: 4000V lightning protection, 1.5A overcurrent, and 600W surge protection.

Flexible configuration and diagnosis

Status monitoring: 6 dual color LED indicator lights, real-time display of power, link, and fault status.

Programming support: configured through CoDeSys software, supporting custom logic and algorithms.

3、 Typical application scenarios

This module is widely used in automation scenarios that require high-speed communication, such as CNC machine tools, robots, and intelligent manufacturing. Specific examples include:

Motion control

Robot system: Real time data exchange between controller, servo drive, and sensors, supporting high-precision motion control.

process monitoring

Intelligent production line: Collect analog signals such as temperature and pressure, transmit them to the monitoring system through Ethernet, and optimize the production process.

redundant network

Key infrastructure: such as power SCADA systems, utilizing fiber optic ring network redundancy to ensure communication reliability.

4、 Market support and technological ecosystem

Supply chain assurance:

Spot supply: Multiple suppliers in Xiamen provide brand new original stock, supporting fast delivery.

Warranty service: 12-month warranty period, covering hardware failures and performance issues.

Technology Ecology:

Programming tool: Compatible with CoDeSys development environment and supports IEC61131-3 standard programming language.

Scalability: Supports modular expansion and can integrate with other AC500 series I/O modules.

5、 Configuration and diagnostic support

Configuration process:

Set the communication rate (adaptive or fixed rate) through the dip switch.

Use CoDeSys software for I/O mapping and logic programming.

Deploy to control cabinet, supporting 35mm DIN rail installation.

Fault diagnosis:

Status indicator light: Quickly locate power, link, and I/O faults.

Log recording: supports historical data backtracking and assists in fault analysis.