美国通用电气(GE)的 IS215UCCAM03A 燃机卡主板 是专为 燃气轮机控制系统 设计的核心控制单元,属于 GE Mark VIe 系列分布式控制系统 的关键组件。该产品面向电力、石油天然气等行业的重型燃机控制需求,提供高可靠性、实时性和功能安全性。
核心特性
高性能计算能力
采用多核处理器架构,支持复杂控制算法(如燃烧控制、振动监测、保护逻辑等)。
大容量内存(如 DDR3/DDR4)和高速存储,确保实时数据处理能力。
冗余设计
支持双机热备或三取二冗余配置,确保单点故障时系统无扰动切换(切换时间 < 50ms)。
冗余电源、通信接口设计,提升系统可用性(> 99.99%)。
模块化扩展
通过背板总线扩展 I/O 模块(如模拟量、数字量、脉冲量输入/输出)。
支持专用接口模块(如转速测量、火焰检测、振动监测)。
实时通信
集成 Ethernet/IP、Modbus TCP/IP、Profibus DP 等协议,支持与控制网络无缝集成。
支持 GE Speedtronic 总线,实现与燃机执行机构、传感器的快速通信。
功能安全认证
符合 IEC 61508 SIL 2/3 标准,适用于关键工艺段的安全控制。
通过 ATEX、IECEx 认证,支持防爆环境应用。
典型应用场景
电力行业
燃气轮机发电机组控制(如 GE 9F、9H 系列燃机)。
电网同步、负荷调节、一次调频。
石油天然气
管道压缩机燃机控制,确保稳定输气压力。
FPSO(浮式生产储卸装置)动力系统集成。
备用电源系统
医院、数据中心备用燃机组的快速启动与保护。
工业驱动
大型离心机、泵组的燃机驱动控制。
技术规格
处理器:多核工业级 CPU(如 Intel Atom 或更高性能型号)。
内存:4GB DDR4(可扩展至 8GB)。
存储:16GB eMMC + SD 卡扩展槽(用于固件升级)。
I/O 扩展:支持 8-32 个 I/O 模块,涵盖 4-20mA、0-10V、热电偶/RTD 等信号。
通信接口:2× Gigabit Ethernet、2× RS-485、CAN 总线。
工作环境:温度范围 -40°C 至 70°C,防护等级 IP55。
用户关注点
兼容性
与 GE Speedtronic 执行机构、传感器无缝集成。
支持第三方设备(如 ABB、Siemens)通过标准协议接入。
维护性
支持热插拔模块,减少停机时间。
内置诊断工具(如振动分析、趋势预测),支持远程监控。
生命周期管理
GE 提供长期备件支持及技术升级路径(如从 Mark VI 升级至 Mark VIe)。
安全功能
集成超速保护、火焰失效保护、振动跳闸等安全逻辑。
支持安全认证(如 SIL 3)的定制化配置。
竞争优势
高可靠性:三重化冗余设计(TMR)确保关键控制无单点故障。
灵活性:支持定制化控制算法(如用户自定义逻辑块)。
开放性:兼容主流工业协议,支持混合控制网络集成。
The IS215UCCAM03A gas turbine card motherboard from General Electric (GE) is a core control unit designed specifically for gas turbine control systems and is a key component of the GE Mark VIe series distributed control system. This product is designed to meet the control needs of heavy-duty gas turbines in industries such as electricity, oil and gas, providing high reliability, real-time performance, and functional safety.
core features
High performance computing capability
Adopting a multi-core processor architecture, supporting complex control algorithms such as combustion control, vibration monitoring, protection logic, etc.
Large capacity memory (such as DDR3/DDR4) and high-speed storage ensure real-time data processing capabilities.
Redundant design
Support dual machine hot standby or two out of three redundant configuration to ensure uninterrupted system switching in the event of a single point of failure (switching time<50ms).
Redundant power supply and communication interface design enhance system availability (>99.99%).
Modular expansion
Expand I/O modules (such as analog, digital, and pulse input/output) through the backplane bus.
Support dedicated interface modules (such as speed measurement, flame detection, vibration monitoring).
real-time communication
Integrate Ethernet/IP, Modbus TCP/IP, Profibus DP and other protocols, supporting seamless integration with control networks.
Support GE Speedtronic bus to achieve fast communication with gas turbine actuators and sensors.
Functional safety certification
Compliant with IEC 61508 SIL 2/3 standard, suitable for safety control in critical process sections.
Through ATEX and IECEx certification, it supports applications in explosion-proof environments.
Typical application scenarios
Power industry
Control of gas turbine generator sets (such as GE 9F, 9H series gas turbines).
Grid synchronization, load regulation, and primary frequency regulation.
Oil and Gas
Pipeline compressor gas turbine control ensures stable gas transmission pressure.
FPSO (Floating Production Storage and Offloading Unit) power system integration.
Backup power system
Fast start-up and protection of backup gas turbines in hospitals and data centers.
Industrial Drive
Control of gas turbine drive for large centrifuges and pump units.
technical specifications
Processor: Multi core industrial grade CPU (such as Intel Atom or higher performance models).
Memory: 4GB DDR4 (expandable up to 8GB).
Storage: 16GB eMMC+SD card expansion slot (for firmware upgrade).
I/O Expansion: Supports 8-32 I/O modules, covering signals such as 4-20mA, 0-10V, thermocouple/RTD, etc.
Communication interface: 2 x Gigabit Ethernet, 2 x RS-485, CAN bus.
Working environment: Temperature range -40 ° C to 70 ° C, protection level IP55.
User Focus Points
compatibility
Seamless integration with GE Speedtronic actuators and sensors.
Support third-party devices (such as ABB, Siemens) to connect through standard protocols.
Maintainability
Support hot swappable modules to reduce downtime.
Built in diagnostic tools (such as vibration analysis, trend prediction), supporting remote monitoring.
lifecycle management
GE provides long-term spare parts support and technology upgrade paths (such as upgrading from Mark VI to Mark VIe).
Safety function
Integrate safety logic such as overspeed protection, flame failure protection, and vibration tripping.
Support customized configuration for security certification (such as SIL 3).
competitive edge
High reliability: Triple redundancy design (TMR) ensures that critical controls have no single point of failure.
Flexibility: Supports customized control algorithms (such as user-defined logic blocks).
Openness: Compatible with mainstream industrial protocols and supports hybrid control network integration.
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